Boat trailers are lighting’s harshest workplace. If a normal trailer gets dust, vibration, and rain, a boat trailer gets all of that plus repeated immersion and salt. NZ summer use only makes it more intense.
Why sealed LED lights are the standard
Sealed LEDs handle boat-trailer conditions better because they:
- keep water and dust out
- resist vibration
- don't rely on fragile globes
- draw less current
The key is sealing quality. Not all 'waterproof' lights are equal, which is where IP ratings help.
IP ratings in plain English
- IP66: dust-tight and protected against water sprayed from a nozzle at high pressure.
- IP67: dust-tight and protected against water immersion in water up to 1m deep for 30 minutes.
For boat trailers that actually dunk lights at the ramp, IP67 provides a more realistic safety margin.
Build-stage tips that prevent future failures
Most summer lighting failures come from wiring runs and connectors, not the lamp body.
In production builds:
- Route the loom high, avoiding low dips that sit in water.
- Protect earth points from corrosion - clean metal contact, then seal.
- Use grommets through steel and allow service slack.
- Avoid exposed joins where water can creep in.
NZ summer WOF rush - what customers complain about
When summer arrives, your customers start launching and retrieving weekly. That’s when:
- old plugs fail
- earths corrode
- cheap lights ingest water
- wiring gets torn at flex points
A sealed LED kit plus smart wiring design reduces those callbacks dramatically.
Recommended kits for boat trailer builds